Automatic Continuity Test Machine (CT) Using Proximity Sensors, Photoelectric Sensors and Programmable Logic Controllers (PLC) Systems: The case at PT. "V" Batam Indonesia
DOI:
https://doi.org/10.30871/ji.v15i1.5075Kata Kunci:
Continuity test Machine (CT), Proximity Sensor, Programmable Logic Control (PLC)Abstrak
Continuity test Machine (CT) merupakan alat pendeteksi kerusakan sambungan arus pada AC plug kabel. Permasalahan pada PT "V" adalah masih mengunakan sistem manual. Sehingga diperbaharuilah menjadi continuity test machine (CT) otomatis menggunakan sensor proximity, photoelectrik sebagai pendeteksi panjang pin connector dan sistem Programmable Logic Control (PLC) sebagai pengendali. Pengujian keakuratan alat menggunakan 12 sampel plug dan connector dengan cara pengukuran manual menggunakan "caliper" dan satu lagi menggunakan continuity test machine (CT) otomatis. Hasil yang diperoleh sama yaitu 10 sampel plug dan connector yang standar (19.05 +_0.2 mm) dan 2 tidak standar. Pengujian performa alat dilakukan beroperasi selama 184 jam atau 23 hari kerja. Hasil analisis data ditemukan peningkatan yang signifikan yaitu rata-rata sebesar 25,94% dari total hasil tes yang digunakan oleh Continuity test machine (CT) manual. Secara total mampu meningkatkan rata-rata 970 unit produk setiap bulannya, dengan rincian mengurangi sebesar -20,03% produk yang rijek, meningkatkan sebesar 26,74% produk yang bagus.
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