Analysis of the Effectiveness of Rotary Car Dumper (RCD) 3 using the Overall Equipment Effectiveness (OEE) Method at PT Bukit Asam Tarahan Port Unit
Abstract
PT Bukit Asam Tarahan Port Unit has machines and tools that are used to assist its activities and of course indirectly support its productivity, one of these machines is the Rotary Car Dumper (RCD) 3. The Overall Equipment Effectiveness (OEE) method can identify bottlenecks in a tool or machines used in the company. Using the Six Big Losses method in this research can determine what factors make the biggest contribution resulting in the low effectiveness of using the RCD 3 machine at PT Bukit Asam Tbk Tarahan Port unit. After the losses value is obtained, the maintenance, repair and overhaul (MRO) implemented will then be analyzed and whether MRO has an effect on these losses. Based on research that has been conducted, the OEE value of the RCD 3 machine is 6%, with an average value of availability of 52%, performance of 12% and quality of 100%. The highest six big losses values were obtained from set up and adjustment losses and reduced speed losses, where the two losses obtained an average value of 46%. PT Bukit Asam Tarahan Harbor Unit has implemented planned maintenance such as preventive maintenance and corrective maintenance during the observation period from January 2021 to December 2021.
Downloads
References
M. Kemas, A. Isnaeni, F. Hariyanto and R. Cahyadi, "Analisa Troubleshooting pada Rotary Car Dumper dan Pengaruhnya Terhadap Waktu Pembongkaran Batubara di Unit Pelabuhan Tarahan Pt Bukit Asam Tbk," Jurnal Teknik Patra Akademika, vol. 12, no. 02, pp. 26-34, 2021.
D. F. Rahmadhani, H. Taroepratjeka and L. Fitria, "Usulan Peningkatan Efektivitas Mesin Cetak Manual Menggunakan Metode Overall Equipment Effectiveness (OEE) (Studi Kasus Di Perusahaan Kerupuk TTN)," Jurusan Teknik Industri Itenas, vol. 02, no. 04, pp. 156-165, 2014.
R. Wahyudi, R. G. Ferdana and A. T. Nugraha, “Penerapan Metode Overall Equipment Effectiveness (OEE) dan Six Big Losses untuk Mengukur Efektivitas Mesin Packing pada PT. Surya Tsabat Mandiri”,”Jurnal Optimalisasi, Vol. 09, no. 02, pp. 82-89, 2023.
Saiful, A. Rapi and O. Novawanda, "Pengukuran kinerja mesin defakator 1 dengan menggunakan metode OEE (Studi Kasus pada PT. Perkebunan XY )," JEMIS, vol. 2, no. 2, pp. 2338-3925, 2014.
D. R. Vieira and P. L. Loures, "Maintenance, Repair and Overhaul (MRO) Fundamentals and Strategies: An Aeronautical Industry Overview," International Journal of Computer Applications, vol. 135, no. 12, pp. 22-29, 2016.
A. Mutaqiem and D. Soediantono, "Literature Review of Total Productive Maintenance (TPM) and Recommendations for Application in the Defense Industries," Jiemar, vol. 3, no. 2, pp. 2722-8878, 2022.
E. Y. T. Adesta and H. A. Prabowo, "Implementasi Total Productive Maintenance (TPM) Berbasis Lean Manufacturing Tools di Industri Manufaktur Indonesia," Jurnal Internasional Teknik & Teknologi, vol. 3, no. 7, pp. 156-159 , 2018.
S. Priyono, Machfud and A. Maulana, "The application of total productive maintenance (tpm) in sugar refinery in indonesia (a case study of pt. Xyz)," Jurnal Aplikasi Manajemen dan Bisnis, vol. 5, no. 2, pp. 2460-7819, 2019.
R. Wahyudi, Z. Abdillah and E. Armadani, “Usulan Perbaikan Lingkungan Kerja di Area Produksi Drum Besi CV. Lampung Aspalindo”, “Jurnal Invasi, vol. 1, no. 1, pp. 12-22, 2023.
F. Hendra and R. Effendi, "Identifikasi Penyebab Potensial Kecacatan Produk dan Dampaknya dengan Menggunakan Pendekatan Failure Mode Effect Analysis (FMEA)," SINTEK JURNAL, vol. 12, no. 1, pp. 17-24, 2018.
A. E. Susetyo, "Analisis Overall Equipment Effectivenes (OEE) untuk Menentukan Efektifitas Mesin Sonna Web ," Jurnal Science Tech, vol. 3, no. 2, pp. 93-102, 2017.
O. C. Chikwendu, A. S. Chima and M. C. Edith, "The optimization of overall equipment effectiveness factors in a," Heliyon, vol. 4, no. 0, pp. 2405-8440, 2020.
C. Gróf and A. Kamtsiurisb, "Ontology-based Process Reengineering To Support Digitalization Of MRO Operations: Application To An Aviation Industry Case," ScienceDirect, vol. 03, no. 1, p. 1322–1327, 2021.
E. Uhlmann, M. Bilz and J. Baumgarten, "MRO – Challenge and Chance for Sustainable Enterprises," ScienceDirect, vol. 8, no. 9, p. 239 – 244, 2013.
A. Purwanto, “Analisis Failure Rate Mesin Reserve Osmosis dengan Perhitungan Evaluasi Sistem Perawatan di PT. XYZ”, “Indept, vol. 3, no. 3, pp. 8-19, 2013.